RG5B – XD : Manual PCD, PcBN Grinding Machine
   
       
 
Characteristic
Details
Machine RG5B-XD
   - Machine type
   - Dimensions - main machine (w x d h)
   - Total machine weight
Manual PCD Grinding Machine
1,400 x 1,270 x 1,860mm
7700kg
Control System
   - Industrial PC + touch screen
   - Blocks per tool program
   - Block records:
          - wheel speed
          - wheel direction
          - wheel position
          - wheel stroke amplitude
   - Internet connection
   - Software upgrades, maintenance via internet

Yes
25 maximum

Yes
Yes
Yes
Yes
Via USB port
Yes
Optics
   - option available
   - optics adjustment
Microscope / Projector / VS5G / VS5G + M
X & Y slides = 30mm; Z slide (focus) = 50mm
Wheel spindle
   - spindle type
   - wheel spindle power
   - Speed range
Coborn precision, dynamically balanced
2.2kW
2,200 rom (reversible)
Wheel in-feed
   - By hand wheel
   - In-feed travel available
   - In-feed travel resolution
   - Typical roughing in-feed rate on PCD
   - Typical finished in-feed rate on PCD
   - Grinding pressure adjustment
Yes
45mm
1um (via Renishaw encoder)
12-15 um/sec
3-5 um/sec
90 Newtons minimum to "locked"
Wheel stroke
   - Maximum stroke length
   - Wheel stroke frequency
300mm
0-100 Hz (typically used at 25Hz)
Wheel stroke position
   - By hand wheel
   - Wheel stroke position adjustment
Yes
Repeatability 10um
Work table - "boom"

   - Manually adjusted via one hand wheel
   - Inclination (for conical clearance)

Yes
0 - 25 degrees
Cross slide
   - Clamping surface size
   - Cross table travel range
   - Cross table position resolution
260 x 130mm
30mm
10um via vernier scale on handles
Pivot
   - Pivot motion
   - Pivot movement
   - Pivot setting
   - Pivot position accuracy
   - Maximum tool radius
Manual
200 degrees
via vernier stops (4 available)
± 1 minute of arc (readout on touch-screen)
0 - 35mm (40mm possible)
 
Characteristic
Details
Tool post
   - Toll post hand
   - Toll nest format
   - Toll nest heigh adjustment
   - Tool nest tilt (cylindrical clearance)
Right hand fitted as standard
Square fitted as standard
Yes
± 20 degrees
Grinding wheels
   - Wheel bond type recommended
   - Format
   - Wheel grit size for roughing PCD
   - Wheel grift size for finishing PCD
   - Wheel arbour
Vitrified bond
Usually 6A2
Typically D25 - D35
Typically D5 - D10
Required: allows rapid wheel changes
Dressing
   - Method
   - Stick Recomended
By dressing stick
Aluminium Oxide, 20 x 20 mm, 400#
Lubrication
   - By hand pump to nipples Yes
Coolant Unit
   - Coolant unit dimensions (w x d x h)
   - Coolant unit weight
   - Coolant pump power
   - Coolant tank capacity
   - Coolant pump flow rate
1,150 x 500 x 670mm
118kg
0.12kW
100 litres
50 l/min
Electrical Requirements 3 pahse, 415v or 220v
 
Optional extras - not a complete listing
CF10 Coning & Indexing Fixture Yes - further information available
   - Face plate for adapters
   - Maximum diameter
   - Maximum tool length
79mm for HSK, ISO, MK, Hydraulic chucks etc
150mm
160mm from face plate
CF14 Coning & Indexing Fixture Yes - further information available
   - Face plate for adapters
   - Maximum diameter
   - Maximum tool length
105mm for HSK, ISO, MK, Hydraulic chucks etc
220mm
160mm from face plate
KF2 - "K" Land attachment  
   - for creation of K lands on PcBN tipped inserts Available